Zhangjiagang Jinyate Machinery Co., Ltd
Zhangjiagang Jinyate Machinery Co., Ltd
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Characteristics of equipment
1. 18 sets of bottle clamping robot for washing ,provided with inside﹠outside washing and reflow
mechanism of rotary seal;18 filling valves;One set of cap sorter;
2. 6sets of full-tooth screwing head with magnetic torque;when torque exceeds the preset
magnetism,screwing head will slip automatically to ensure that cap is firmly screwed while not damaged;
3. 4sets of bottle poking safety,no filling and capping in case of no bottle ;
Washing Unit
Washing unit is composed of the cramp and water distributor.Pneumatic conveying unit blows the bottle
into the bottle poking wheel which transfers the bottle to bottle clamp robot,the jaw firmly captures bottle
neck,cramp upturns the bottle 180° to vertical state under the action of guide rail,the bottle washed
comes to the filling position through level 2 bottle poking wheel.(This unit totally has 18 sets of
cramps).Water distributor is mainly composed of upper wearable ring and lower distribution disk.The ring
is suppressed by high-pressure sring and lower distribution disk which has 18 water outlets.On wearable
ring are long holes for water flushing ,with 4 flushing positions.
Filling Unit
Filling unit mainly consists of filling valve,filling transmission and liquid feeding device,etc.Washed bottle is
transferred to filling position via the poking wheel,while bottle clamping plate of filling unit clamps the bottle
and moves upward to seal bottle mouth,filling valve is then opened .The liquid is injected into bottle,when
inside liquid comes to air return pipe of filling valve,the system will stop filling ,Liquid in the tank is
conveyed by water pump which is controlled by liquid controller mounted on the cover
of tank,automatically feeding liquid in case of low level and stopping operation in case of full level.
Cap Screwing Unit
This unit consists of 6 sets of cap screwing head,screwing transmission unit,cap setting pipe unit and
cap sorting unit,Plastic bottle from filling step enters the cap screwing position via the poking wheel.Before
the bottle enters this position under the action of poking wheel, photoelectric sensor detecting liquid level
gets signal to open the cap setting cylinder on cap setting pipe,cap blowing valve blows to enable the cap
enter into cap poking disk, the screwing head with magnetic torque descends to capture bottle
cap,afterwards descends to align with bottle head for cap screwing .When torque exceeds the preset
magnetism,cap screwing head will slip automatically,thus avoiding the cap being damaged by cap
screwing sleeve.The bottle screwed with cap is then transferred to conveyor belt by the poking wheel.On
the cap setting pipe are upper and lower photoelectric sensors,The upper one is to control the start and
stop of cap sorter,with the function of stopping cap sorter in case of plenty caps and starting cap sorter in
case of few caps,thus protecting the motor of cap sorter and saving the compressed air;the lower one is
to stop the unit in case of no cap. Cap sorter sorts caps in a horizontal,pneumatic manner,featuring fast
cap setting and no cap damage,and reverse cap could be automatically returned to the cap sorter
through reverse cap recovery pipe
Technical parameter
| Model | CGF18-18-6 |
| Production capacity(500ml)(b/h) | 4000-6000 |
| Filling precision | ≤±5MM(Liquid Level) |
| Polyester bottle standard(mm) | Bottle diameter40-80 |
| Height(mm) | Height:130-280 |
| Suitable cap shape | Plastic Screw Cap |
| Water pressure of Washing bottle(MPa) | 0.18 |
| Water consumption for Water bottle (kg/h) | 1600 |
| Spraying position | 5 |
| Dripping bottle position | 3 |
| Gas source pressure(Mpa) | normal pressure |
| Gas consumption(m3/mm) | 0.3 |
| Total power(kw) | 5.03 |
| Total weight(kg) | 3500 |
| Dimension(L*W*H) | 2450×1800×2200mm |